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About

LeanSuite is lean manufacturing software for frontline operations. It puts daily issues, audits, ideas, Kaizen projects, skills and training, KPIs and documents in one platform, so plants can stop running daily management and continuous improvement on paper and spreadsheets. Operators raise issues by scanning a QR code, and each one goes to an owner with a due date. Supervisors run tiered meetings on live boards. Every employee can submit ideas from the floor, and Kaizen, CAPA and CapEx projects run from idea to verified savings. A no-code document builder turns 5S and layered process audits, checklists, inspections and SOPs into digital forms. Competency management, an LMS and a job cover matrix keep skills current. Vision AI turns one process video into a time and motion study, line balancing and an SOP. Pricing is one price per facility with no user limits, and teams of 25 and under can use the Idea Management System free. Web, iOS and Android apps. SOC 2 Type 1 compliant.

About

Redzone has taken the food, beverage, and CPG manufacturing markets by storm with a digital production system that was purpose built for lean manufacturing and continuous improvement. By empowering frontline workers as their productivity engine, customers regularly post and sustain 30+% productivity uplifts following their first 90-day deployment. Typical Outcomes: - Rapid double-digit productivity improvements - A collaborative workforce engagement system that reduces turnover - A culture of continuous improvement driven by your workers and sustained over the long term With specific modules for production, quality and maintenance all built on a social/mobile platform for everyone-to-everyone collaboration, you'll connect all levels of the business to catch concerns before they become issues and get them fixed!

Platforms Supported

Windows Not Supported
Mac Not Supported
Linux Not Supported
Cloud Supported
On-Premises Not Supported
iPhone Supported
iPad Supported
Android Supported
Chromebook Not Supported

Platforms Supported

Windows Not Supported
Mac Not Supported
Linux Not Supported
Cloud Supported
On-Premises Not Supported
iPhone Supported
iPad Supported
Android Not Supported
Chromebook Not Supported

Audience

Manufacturing plants and multi-site manufacturers: operators, supervisors, CI and lean leaders, quality, safety and plant managers.

Audience

Designed specifically for food, beverage and CPG manufacturers of all sizes. Supports continuous improvement and productivity improvements for frontline production, quality and maintenance operators, technicians, supervisors and management.

Support

Phone Support Supported
24/7 Live Support Not Supported
Online Supported

Support

Phone Support Supported
24/7 Live Support Not Supported
Online Supported

API

Offers API Not Supported

API

Offers API Supported

Screenshots and Videos

No images available

Screenshots and Videos

Pricing

Custom quote per facility
Free Version Supported
Free Trial Not Supported

Pricing

No information available.
Free Version Not Supported
Free Trial Supported

Reviews/Ratings

Overall 0.0 / 5
ease 0.0 / 5
features 0.0 / 5
design 0.0 / 5
support 0.0 / 5

This software hasn't been reviewed yet. Be the first to provide a review:

Review this Software

Reviews/Ratings

Overall 4.0 / 5
ease 5.0 / 5
features 5.0 / 5
design 4.0 / 5
support 5.0 / 5

Pros & Cons from Real Users

Pros

  • Too many to list seriously... As the article mentioned, real time tracking. You are able to get in front of issues before they become serious. In the past we weren't able to review data until the next day. They have a chat feature on the application so all workers are able to communicate back and forth, from the processing side to the finished product side. Paperless quality checks!! Everything is done on an iPad that stays in the area with the worker. It has made my work life so much easier. The support team is very responsive and actually helpful. Oh Redzone does most of the items this article did not have checked. They have a bench marking system, it tracks real time losses (downtime) refreshes every 60 seconds. You can see what the OEE is for the week, day, line, machine center, shift, & run. They even have a knowledge base system built into the program for any questions you might have during your shift.

Cons

  • I feel like some items need to be added or improved. However they usually have 3-4 updates a year adding things that are needed. No Maintenance program yet, they are beta testing though. The system is engineered around sensor counts mainly, in a processing or a bulk area all counts would have to be put in manually for productivity.

Training

Documentation Supported
Webinars Not Supported
Live Online Supported
In Person Supported

Training

Documentation Supported
Webinars Supported
Live Online Supported
In Person Supported

Company Information

LeanSuite
Founded: 2021
Canada
www.theleansuite.com

Company Information

QAD
Founded: 1979
United States
rzsoftware.com

Alternatives

Alternatives

VKS

VKS

Visual Knowledge Share
Mingo

Mingo

Mingo Smart Factory
EZ-GO Platform

EZ-GO Platform

EZ Factory
EZ-GO Platform

EZ-GO Platform

EZ Factory

Categories

Connected Worker Supported

Categories

Connected Worker Supported
Gamification Supported
Inspection Supported
OEE Supported
Quality Management Supported
SPC Supported

Equipment Maintenance Features

Customer Database Not Supported
Dispatch Management Supported
Equipment Tracking Supported
Inventory Control Not Supported
Job Management Supported
Maintenance Scheduling Supported
Warranty Tracking Not Supported
Work Order Management Supported

Gamification Features

Badge Management Not Supported
Collaboration Tools Supported
Contest Management Not Supported
Feedback Management Not Supported
For Call Centers Not Supported
For Developers Not Supported
For Education Not Supported
For Onboarding Not Supported
For Sales Not Supported
Goal Setting / Tracking Supported
Leaderboards / Activity Tracking Supported
Performance Metrics Supported
Rewards Management Not Supported

Inspection Features

Appointment Management Not Supported
Customer Database Not Supported
Dispatch Management Supported
Equipment Tracking Supported
Photos In Reports Supported
Print on Site Supported
Report Templates Supported
Speech Recognition Supported
Subcontractor Management Not Supported

Manufacturing Execution Features

Document Management Supported
Forecasting Supported
Quality Control Supported
Quote Management Not Supported
Resource Management Supported
Supplier Management Not Supported
Supply Chain Management Not Supported
Traceability Not Supported

OEE Features

Benchmarking Supported
Cost Tracking Supported
Downtime Tracking Supported
Historical Reporting Supported
Performance Metrics Supported
Quality Control Supported
Real Time Reporting Supported
Root Cause Analysis Supported
Trend Analysis Supported
Work Order Management Supported

Quality Management Features

Audit Management Supported
Complaint Management Supported
Compliance Management Supported
Corrective and Preventive Actions (CAPA) Supported
Defect Tracking Supported
Document Control Supported
Equipment Management Supported
ISO Standards Management Not Supported
Maintenance Management Supported
Risk Management Not Supported
Supplier Quality Control Not Supported
Training Management Not Supported

SPC Features

Corrective Actions (CAPA) Supported
Data Entry Supported
Data Linking Supported
Data Management Supported
Excel Loader Supported
Job Management Supported
OPC Data Collection Supported
Performance Metrics Supported
Point-of-Production Analysis Supported
Real Time Data Collection Supported
Regulatory Compliance Supported

Integrations

Sockeye Not Supported

Integrations

Sockeye Supported
Claim LeanSuite and update features and information
Claim LeanSuite and update features and information
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Claim QAD Redzone and update features and information