SIMATIC PCS 7 Alternatives

DeltaV S-series Electronic Marshalling with CHARMs lets you land field cabling wherever you want, regardless of signal type or control strategy. The DeltaV™ Distributed Control System (DCS) is an easy-to-use automation system that simplifies operational complexity and lowers project risk. The state-of-the-art suite of products and services increases plant performance with intelligent control that is easy to operate and maintain. The DeltaV DCS adapts to meet your needs, scaling easily without adding complexity. The inherent integration of the DeltaV system extends to batch, advanced control, change management, engineering tools, diagnostics, and more.

The control technology is a key lever for gaining a competitive edge in the process industry - and all the more so if it can meet the tremendous challenges of both today and tomorrow. Like SIMATIC PCS neo, the innovative ground-breaking process control system by Siemens. Prepare for the future of automation today: A future in which new opportunities are created through holistic efficiency gains. A future in which users in the process industries will enjoy intuitive engineering and operation. A future in which web-based collaboration is redefined. Experience what it means to rethink process control technology. SIMATIC PCS neo proactively supports your operating personnel to make decisions in their daily work and enables rapid analysis of process information as well as diagnosis of the automation system in engineering and in operation.

EcoStruxure Foxboro DCS (an evolution of Foxboro Evo) is an innovative family of fault-tolerant, highly available control components, which consolidates critical information and elevates staff capabilities to ensure flawless, continuous plant operation. Customizable, embedded real-time accounting models measure and control the financial value of every point of the process. The Foxboro DCS family of fault-tolerant, highly available components collect, process and disseminate valuable information to every corner of the plant. With flexibility and scalability in mind, the Foxboro DCS offers multiple types of controllers and I/O options to optimize cost, space, and functionality requirements. The Foxboro DCS features state-of-the-art, multi-purpose workstations, and servers which are versatile and robust, with different options catering to different plant environments and operation requirements.

The CENTUM VP Distributed Control System (DCS) is Yokogawa's most advanced, integrated process control system, providing enhanced productivity and optimization across a wide range of industries. For over forty years, the Yokogawa CENTUM DCS family has evolved to meet and exceed the needs of businesses and will continue to do so as they reinvent themselves through digital transformations and incorporate new technologies such as IoT far into the future. When sustainable operation without shutdown time is a requirement for your plant, CENTUM VP is the most reliable distributed control system available. CENTUM VP has a proven availability better than “seven nines” (99.99999%), delivering an allowed downtime less than one minute over ten years.

PMSX®micro allows users to operate, control and observe small plants, machines, processes or continuous production flows. The plant status, which enables a good overview of the plant at all times, is represented using process graphics. The plant is operated via operating graphics, which reproduce the detailed state of aggregates and make operation easy and convenient. If alarms or messages occur, the operator can navigate quickly and directly to the relevant process graphic, resulting in a prompt and targeted response. PMSX®micro has a full alarm and event system, which records all alarms and messages, displays them and stores them in a database in their correct sequence. This enables process flows to be traced in the event of disturbances or following changes. The operator can add annotations and comments about events or objects, which are then also available for subsequent analysis.

PlantCruise by Experion® has based Honeywell’s proven Experion Process Knowledge System (PKS) technology and is designed to efficiently meet the control system needs of a variety of industrial applications. It provides an integrated platform with comprehensive connectivity, advanced HMI and tools, and software-enabled solutions delivering operational efficiencies and new business outcomes. PlantCruise is the perfect platform for users to extend their scope at any time from process control and management to include personnel and assets and to even integrate the resources of their entire business operations. PlantCruise by Experion offers an integrated control package based on state-of-the-art controllers and technology, which enable seamless, plant-wide control and improved connectivity.

Producers like you are adept at navigating the complexities and challenges of staying competitive. This is true in a variety of industries ranging from pharmaceuticals, consumer packaged goods, and food and beverage to mining and chemical. That’s why it’s so important to implement the latest technological advancements to continue your ever-evolving digital transformation journey. From the control room to the board room, process system users face the persistent challenges of balancing productivity against budget and resource constraints as well as proactively addressing evolving operational risks. Meet these challenges and experience real productivity gains in all areas of your plant with the PlantPAx distributed control system (DCS). System features positively impact the lifecycle of your plant operations by ensuring that plant-wide and scalable systems drive productivity, improve profitability, and reduce overall risks for operations.

Process maintenance and other support resources for plants in the process industries are often located remotely. When responding to a process problem, rapid analysis and resolution are critical to maintaining productivity. Experion Collaboration Station uses a large-format, multi-touch display to bring together business network and view-only control system data. It rapidly establishes communication for collaboration between multi-disciplinary team members, regardless of where they are. All participants share the same view and can work simultaneously on the same documents and data within a communication session using their desktop computers. Benchmark best practices across global assets to maximize returns. Turn data into actionable insight so you can benchmark best practices across all your assets to optimize operations, predict plant failures, eliminate unplanned downtime, and maximize returns.

Combining the form factor and ruggedness of a PLC with the power and ease-of-integration of the Ovation control system, the compact controller is a reliable automation platform scalable for any power generation or water/wastewater application that needs control to be located near the equipment. Efficient and safe remote asset management from anywhere increases reliability and reduces costs. In addition to native, advanced applications for optimizing plant operations, Ovation supports integrated vibration monitoring, generator excitation control, SIS, scalable footprints for small or distributed applications, virtualization and embedded simulation.

PMSX®pro has been designed to fully meet all requirements in terms of availability, efficiency, expandability, and flexibility. It also features a high level of harmonized hardware and software and includes a finely tuned range of standardized automation equipment. The process management concept adapts to the plant‘s process engineering structure. Maximum safety, utmost availability, and flexible expandability are obtained by structuring the plant horizontally into function units with specific control and automation tasks. In this way, we achieve a clearly structured, hierarchical, and therefore transparent plant structure. Process-related redundancies are not canceled by the control system. For efficient plant and maintenance management, PMSX®pro provides consistent, plant-wide configuration and parametrization from a central point.

In spite of decreases in CAPEX and OPEX, operators today must minimize unplanned downtime while maintaining functional safety compliance according to ISA84/IEC 61511. Is your operation able to accurately track data for safety system performance monitoring and compliance? Throughout the plant lifecycle, Yokogawa’s Sustainable Functional Safety Management (FSM) solution continually analyzes all demands for safety action and failures in process operations vs. Safety Performance Indicators. This process provides continual safety performance updates to all plant personnel. Active management of operational safety information enables continuous compliance with IEC 61511 and ISA84 over the entire asset lifecycle. Once the operation has completed the safety instrumented system (SIS) design and layer of protection analysis (LOPA), the configuration of process safety monitoring is automated. Our sustainable FSM solution also automates change management.

Has been highly regarded for the high reliability of its control equipment, and its user-oriented operational monitoring and engineering tools. The solution is not just a great fit for thermal power plants; it also works as a control and monitoring system for a variety of facilities and products, including rocket launch facilities, LNG carriers, plant management systems, and office building management systems. This has enabled dramatically improved hardware reliability, and the incorporation of protective circuits that meet Safety Integrity Level (SIL) requirements. With a lineup that caters to everything from small to large systems and from equipment control and monitoring to protective functions, the DIASYS series goes a step further in contributing to customer businesses.

Plants running the TotalPlant™ Solution (TPS) system need to avoid obsolescence by employing modern technology. TPS, introduced in 1998, helped establish open plant automation with a host of advanced applications. However, its users are now dealing with compliance issues related to new safety regulations as well as increasing system support challenges. With Experion LCN, existing control strategy, field terminations, applications, history, and graphics can be retained, allowing users to focus on high-value improvements. It minimizes operating disruptions, maintains overall consistency, and delivers optional lifecycle advantages with virtualization. It also opens the door to the Industrial Internet of Things (IIoT) by Honeywell, an approach that connects people to assets, automates predictive analytics and enables increased collaboration.​

ABB Ability™ SafetyInsight™ is a digital approach to process safety management for high-hazard process industries. It digitalizes early Engineering Technology (ET) data to create the process safety digital twin, to which actual plant operations can be compared. Operational data from IT and OT sources is captured through agnostic connectivity. The ET data then gives the necessary context to the IT/OT data utilizing the process safety digital twin, providing the right information, to the right person, at the right time, to make the right, informed, decision. ABB Ability™ SafetyInsight™ integrates a number of individual modules to form a comprehensive, digital suite of applications. You get efficiency throughout your organization by developing an optimum basis of safety, ensuring operational risks are managed, and identifying opportunities for improvement, optimizing the overall cost of safety.

The ProSafe-RS safety instrumented system is a TÜV certified Safety Instrumented System (SIS) for use in SIL 1, 2, and 3 applications in a single modular configuration, with superior availability in a redundant configuration. It can be a standalone system or tightly integrated with our CENTUM VP Distributed Control System. Yokogawa industrial safety systems minimize interruptions with highly reliable protection at all SIL levels, real-time dashboards, quantifying current and future risks, and virtual scenario testing to assess the impact of future bypasses and overrides. Online modification, which allows plants to continue to run during upgrades, automated compliance reporting to optimize testing frequency, and cradle-to-grave service and lifecycle assurance. As the last line of defense, the safety controller must act reliably exactly when it needs to. Yokogawa's exclusive Versatile Modular Redundancy maintains unlimited SIL 3 operation even under multiple failure scenarios.

HIACS series is a comprehensive monitoring and control system for thermal power, hydropower, and nuclear power plants that brings together Hitachi's rich experience and control technology. In the history of more than 40 years, we have accumulated a lot of application results. As a result, you can achieve that rationalization of the system according to the scale of equipment, compactification by applying remote I/O (reduction of the amount of cable between the field and the electrical room and reduction of the electrical room area), and realization of the latest state at low cost by a partial update according to the status of the control device. In addition, the latest HIACS series supports HMI using web technology and HMI using mobile terminals, collects and analyzes information from the control device, and improves facility availability through early detection of equipment abnormalities. We provide ICT solutions that aim to improve operational efficiency by optimizing inputs.

ProSafe-RS Lite conforms to the international safety standard for up to SIL2 application. You can select the ProSafe series from SIL2 (ProSafe-RS Lite), SIL3 (ProSafe-RS), and SIL4 (ProSafe-SLS). Continued functional enhancements to ProSafe series help you run your plants safely. Established by the International Electrotechnical Commission (IEC), a safety integrity level (SIL) indicates the relative level of risk provided by a safety function. SILs 1 through 4 are defined by IEC 61508. Compared to a plant where safety measures are not in place, at SIL2 the risk factor is reduced to between 1/100 and 1/1,000. At SIL3, the risk factor is in a range between 1/1,000 and 1/10,000. At SIL4, the risk factor is in a range between 1/10,000 and 1/100,000. ProSafe-RS Lite inherits the highly reliable technology of ProSafe-RS, and by combining it with CENTUM VP/ProSafe-RS, enables integrated operation that includes process and safety control.

Experion®LX is based on Honeywell’s proven Experion Process Knowledge System (PKS) technology and is designed to efficiently meet the control system needs of a variety of industrial applications. It provides an integrated platform with comprehensive connectivity, advanced HMI and tools, and software-enabled solutions delivering operational efficiencies and new business outcomes. Experion LX is the perfect platform for users to extend their scope at any time from process control and management to include personnel and assets and to even integrate the resources of their entire business operations. Provides flexible control platform options based on Series 8 and ControlEdge for an improved fit across various industrial applications. Ensure data integrity and integration with business applications for optimized performance.

Safety Manager is a SIL 3 certified system, which minimizes incidents, maximizes production uptime, reduces the cost of compliance, and manages plant safety. Safety Manager is our second-generation safety platform. Based on the same Quadruple Modular Redundant (QMR) architecture as its FSC predecessor, it goes further in minimizing incidents, maximizing production uptime, reducing the costs of compliance, and managing plant safety. Safety Manager combines a rack-based design with remote IO capabilities. Introducing Universal IO, Safety Manager can help customers distribute their safety control architecture across the plant(s) saving money by reducing wiring and conduit. Safety Manager integrates process safety data, applications, system diagnostics, and critical control strategies, and executes SIL-defined safety application logic in a fully redundant (2oo4D) architecture. Safety Builder provides plant-wide management of safety-critical databases and application programming.

ABB Ability™ Symphony® Plus is a distributed control system (DCS) designed to maximize plant efficiency and reliability through automation, integration, and optimization of the entire plant. With more than 35 years being the total plant automation platform for the power generation and water industries it is designed to meet the most demanding engineering, procurement and construction contractors' requirements being the preferred provider for power generation and water treatment solutions for all geographic markets. Symphony Plus is backwardly compatible with all previous generations of the Symphony family of distributed control systems – Network 90, INFI 90, INFI 90 OPEN, Symphony Harmony, Contronic and Symphony Melody.

With the actual implementations in many plants and absolutely high reliability, CENTUM CS has been the best seller of large-scale DCS since its first sale in 1993. Since it was released in 1993, CENTUM CS is widely applied in the plants of oil refinery, petrochemical, chemistry, iron and steel, non-ferrous metal, metal, cement, paper pulp, food and pharmaceutical industries, and power, gas and water supply as well as many other public utilities. The excellent operability and engineering technique, and the high reliability proved by the abundant actual application results, guaranteed that the CENTUM CS will continue to play an important role in the 21st century.

When safety and profitability are critical to the success of your business, you can rely on EcoStruxure Triconex safety systems. EcoStruxure Triconex Safety Systems are an integral element of EcoStruxure Plant, Schneider Electrics open, IoT-enabled architecture for actionable business insight. With over 30 years of continuous safe operation, EcoStruxure Triconex Safety Systems have delivered more than one billion safe operating hours. The leading family of high-availability, high-integrity systems (Tricon, Tricon CX, Trident, and Tri-GP) are certified by TÜV Rheinland to safety integrity level 3 (SIL3), and can be used in all safety and critical control applications. Proven in the most demanding industries and challenging applications, EcoStruxure Triconex Safety Systems deliver a lifetime of performance. The highest levels of protection for people, production assets and profits. Continuous safe operation and maximum plant availability.

Our Trusted® fault tolerant control system is designed to meet a wide range of safety requirements. This safety instrumented solution features a triple modular redundant (TMR) system that identifies the source of a fault. The system reacts immediately to contain system faults, helping to achieve your safety integrity requirements. The Trusted TMR design uses a majority voting process to identify the source of a fault. Random hardware failures will cause one of the three control ‘slices’ to react differently to the others. The voting system captures and reports the discrepancies. The Trusted TMR system will react immediately to contain system faults, helping to confirm it meets your safety integrity requirements. Integrates into wider control systems. Integrates into our PlantPAx® solution. Supports 24-120V DC or 120V I/O modules. High density I/O (up to 40 channels/module) Meets safety standards with partial stroke testing of critical valves.

Whether you need SIL 1-3, fail-safe to fault-tolerant and triple modular redundant (TMR) architectures, we can support your SIS requirements. Our AADvance® fault tolerant control system is a truly distributed, scalable safety instrumented system. Our AADvance solution allows you to apply different levels of module redundancy as required by specific parts of your application. This solution enables you to specify the level of safety integrity and availability you need throughout your plant. Our AADvance courses will provide a comprehensive overview of AADvance hardware, software, and troubleshooting. We offer additional tools to help ensure your AADvance implementation and training needs are addressed when and how you need them. Understand how AADvance operates as a fail-safe controller. Understand the configuration limits of the system. Design and assemble a complete system. Select the appropriate hardware based on I/O.

Valmet DNA is a single Distributed Control System (DCS) for all your process automation needs. It gives you complete control of all your processes and provides user experience and transparency that go far beyond traditional automation systems. Valmet DNA can be applied for process controls, machine controls, drive controls, and quality controls. Information management is an integrated part of the platform along with mechanical and field device condition monitoring. The single system architecture saves on both costs and effort while ensuring open growth for your future challenges. Valmet DNA distributed control system (DCS) integrates all the process automation needs under the same system. It provides an easy and practical approach from design to installation and maintenance. Trends and event information is available through the same user interface.

System 800xA is not only a DCS (Distributed Control System) it’s also an Electrical Control System, a Safety system, and a collaboration enabler with the capacity to improve engineering efficiency, operator performance, and asset utilization. With the built-in electrical control system, ABB Ability System 800xA provides ways to be in control of the complete electrical system, from high-voltage switchgear to low-voltage motor control. Whether together with 800xA DCS or not, ABB Ability System 800xA is the ideal solution as your Electrical Control System. Reduce hardwired cabling on switchgear by connecting to intelligent devices, no matter which standard protocol you have. The high reliability on digital communication improves the information flow from the devices and additional electrical measurement equipment can be removed.

FalconTune© is a PID loop-tuning software for distributed control systems (DCS) and programmable logic controllers (PLC). Detailed description of the software is available upon request. FalconTune© is currently optimized for Yokogawa DCS© but will work with any DCS or PLC through the OPC communication protocol. A range of available licenses provides flexibility to the end-users. Yearly and perpetual, as well as workplace-based and site-wide licenses are available. IMB Controls Inc. performs research and development in process control. IMB has developed FalconTune, which is an automated PID loop tuning software. IMB Controls was founded by Dr. Igor Boiko, who is a leading researcher in the field of control systems. Dr. Igor Boiko is currently a Professor of Electrical Engineering at the Petroleum Institute (PI) in Abu Dhabi.

Nexus Controls OnCore† Control System, a distributed control system, is an advanced, fully configurable solution that improves asset visibility, provides built-in troubleshooting and maintenance tools, offers simplified expansion capabilities, and reduces overall installation and training costs for all your distributed turbine control system needs. Nexus Controls OnCore Control System is an integrated solution for turbo machinery applications across a broad spectrum of different industries. They range from large heavy equipment, such as gas turbines, steam turbines, or hydro turbines, to compressive solutions that are integrated with turbines and provide high-speed anti-surge control. All of these can be managed using the Nexus OnCore Control System.

Manufacturers today require safe, reliable systems to safeguard people, property, the environment, and reputations. Safety integrity level (SIL) 2 certification of ControlLogix® products by TÜV makes it simpler, easier, and cost-effective for manufacturers to meet growing standards requirements. Configurable software makes the system easier to use. Pre-developed logic for diagnostics, comparison, alarming, and other functions is provided. Encapsulated routines are transparent and configurable. We offer industry expertise to help design, implement and support your automation investment. No additional training for a separate process safety system. Readily available spares, same hardware as Basic Process Control System (BPCS). The diagnostic methods and techniques that are used in the ControlLogix® platform let you configure and program ControlLogix controllers to perform checks on the total system.

The integrated environment simplifies engineering, commissioning, maintenance and fieldbus management. The intuitive operator interface enables easy operation and diagnosis of the entire system. Freelance is proven since 25 years and fully compatible with older versions. With this new version, Freelance takes the next step into the future. Freelance 2019 provides significant improvements in all areas: scalability, usability, connectivity, compatibility and security.

ProSafe-SLS is Yokogawa's solid-state, hard-wired safety instrumented system designed to meet the highest safety integrity requirements. The product line meets specific requirements for individual safety instrumented systems and offers all safety integrity levels (SIL 3-4) for the oil and gas, petrochemical, chemical, nuclear and conventional power industries. ProSafe-SLS safety instrumented system is also fully integrated with Yokogawa's CENTUM VP process control system as well as the FAST/TOOLS SCADA software package. The modular design of the ProSafe-SLS safety system allows for building all kinds of applications, ranging from small HIPS systems to large ESD and F&G systems while maintaining the fastest possible response time to follow any process demand. The ProSafe-SLS is a safety instrumented system that was designed for applications that require the highest Safety Integrity Levels (SIL 3 & 4). It employs solid-state elements to process the functional logic.

With SIMATIC WinCC V7, you choose an innovative, scalable process-visualization system with numerous high-performance functions for monitoring automated processes. Whether in a single-user system or a distributed multi-user system with redundant servers, you will benefit from an open system that offers complete functionality for all industries and for highly complex visualization tasks and for SCADA applications, for example with redundant solutions and vertical integration extending up to plant intelligence solutions. The systems functionality can be further expanded by employing options and add-ons for WinC V7 or multi-platform SCADA options. The course for tomorrow’s industrial world is already set today. With SIMATIC WinCC V7, you can rely on a future-proof system. Find out how SIMATIC WinCC V7 optimally prepares you for the requirements of tomorrow already today.

Digitalization is noticeably changing our world – and the world of industry. The data volume in modern industrial plants is growing continuously. That brings new challenges for SCADA solutions: Enormous data volumes must be managed and archived for the long term. At the same time, production processes must be monitored and controlled as reliable, efficient, and productive as possible and they must be constantly optimized. With it’s scalable, open system landscape for the vertical integration of data from the production to the MES/ERP level up to cloud solutions, SIMATIC SCADA offers a solution that is ready for the challenges of today and tomorrow. Digitalization creates new opportunities for making industrial processes more versatile, more individual and more efficient. Key components for this are integrated concepts for production – from data acquisition and analysis to strategic decision-making.

Camstar manufacturing execution systems fully define the executable manufacturing process, drive automatic enforcement, provide self-auditing data, and deliver global visibility. Camstar Systems, now part of Siemens Opcenter, provides the manufacturing execution system pillar of a complete manufacturing operations management solution. Three Camstar MES software suites tailor manufacturing execution to the medical device and diagnostics, semiconductor, and electronics industries. Camstar manufacturing execution systems provide manufacturing control by systematically and proactively enforcing quality and efficiency throughout the manufacturing process. Camstar MES software can connect multiple plants or sites in a full supply chain, making live production information visible and enabling optimization of manufacturing processes across the enterprise. Camstar MES software integrates easily with equipment, controllers, and enterprise business applications.

Those machines that are spread all across our plant floor and enterprise are telling you something. With FactoryTalk® View software, you can get a clear consistent story from the standalone machine-level HMI to distributed visualization solutions covering your entire enterprise. A single software package covers HMI challenges in the process, batch, and discrete application. Clear displays and a common programming language, including a huge library of faceplates, help confirm that you get the best possible perspectives of your machine performance. With users at multiple levels in your organization all seeing the same views of the machines, you speed up the ability to manage production, which is a story you can all get behind. With an evolving industry, changes in processes, operation expansion, and more, determining how to grow in this era can be challenging. Built for today’s challenges and tomorrow’s opportunities, our HMI solutions are designed with you and your success in mind.

With Opcenter Execution Pharma (formerly known as "SIMATIC IT eBR"), Siemens Digital Industries Software has developed a dedicated MES solution for the pharmaceutical industry that enables complete paperless manufacturing and full electronic batch recording. Opcenter Execution Pharma provides advanced features for designing, streamlining and managing production operations and processes, both manual and automated, via seamless integration between the MES, automation and enterprise resource planning (ERP) systems. Opcenter Execution Pharma ensures efficient manufacturing through consolidating and optimizing the number of different manufacturing resources available, including equipment, people, processes and products. It provides real-time production execution as well as availability and analysis of process and quality information to help optimize production activities from order creation to finished goods.

Opcenter RD&L (Research, Development and Laboratory) offers companies in CPG and process a scalable and flexible platform to streamline, optimize, and align all formulated product data management. That way they can capitalize on their R&D potential and develop new products faster. Opcenter RD&L (formerly known as "SIMATIC IT R&D Suite") keeps the product designs and processes well in-line with quality and regulatory requirements. The smooth integration and alignment of R&D and manufacturing data and processes drastically speeds up the transfer of final product designs to mainstream manufacturing. Typical activities such as project data management, formula development, trial and experiment management, and production process design require an integrated set of best-in-class components ranging from electronic notebooks to laboratory management over specification management to supplier collaboration, pilot plant manufacturing and the like.

Whether to solve a specific challenge in one area of your operations, or to enable synchronised manufacturing across your plant, the Manufacturing Operations Platform can be onboarded quickly and effectively. All TotalControlPro systems start with our resource management module, where you can manage all aspects of your people, plant and production. Resource Management comes to life when paired with any of our six dynamic modules. Never run out of materials or components again with automated ordering and instant stock notifications using our Inventory module. Know your stock status at the touch of a button and log arrivals and despatches for complete end-to-end visibility of the manufacturing process. Connect, analyse, adapt and evolve your manufacturing using our enterprise-ready MES system. Plan, receive and produce orders that are timed, tracked and traced from order to delivery, enabling you to make smart, data-driven decisions.

Complex industrial processes make it challenging to be both market-driven and sustain profitable operations. Manufacturers must adjust their production methodology to introduce a greater variety of higher-value products and shorter production runs. They need to produce more, run efficiently and improve product quality to the limits of available equipment. For this, they must ensure maximum uptime and more efficient transitions with less waste. In addition, manufacturers are facing stronger public demand to reduce their environmental impact and operate within regulated emissions limits. Rockwell Automation Pavilion8® Model Predictive Control (MPC) technology is an intelligence layer on top of automation systems that continuously drives the plant to achieve multiple business objectives—cost reductions, decreased emissions, consistent quality, and production increases—in real-time.

For more than 30 years, our modular process control system Plant iT has been used successfully for production plants of the process industry in the areas of automation, information and control technology. From operating data acquisition, process control technology, liquid handling and batch systems to functions for complete, location-independent production management (MES) and integration of ERP, LIMS and maintenance systems – all these processes can be continuously controlled and monitored using Plant iT. All basic Plant iT systems have a central engineering environment with a shared database and an integrated parameterization interface. All the modules can be optionally combined with the basic systems, ensuring that the appropriate Plant iT system can be implemented and extended easily according to the industry and production method. Plant iT is an object-oriented and PLC-based process control system with integrated MES functionality developed by ProLeiT GmbH.

Siemens Opcenter Quality (formerly IBS QMS Professional) is a quality management system (QMS) that enables organizations to safeguard compliance, optimize quality, reduce defect and rework costs and achieve operational excellence by increasing process stability. The integrated process capabilities (control charts, statistics, quality gates) can detect production errors to avoid further processing and shipment of nonconforming material. Siemens Opcenter Quality brings higher integration between processes, global user groups and manufacturers to suppliers. Siemens Opcenter Quality is a process-oriented, modular system that supports the closed-loop quality product lifecycle, managing complexities for planning, control and monitoring of processes and corporate quality. It is a multi-lingual, cross-industry computer-aided quality (CAQ) solution that supports the ability to fulfill international quality standards including DIN EN ISO 9000, IATF 16949:2016, Q101 and VDA 6.1 and others.

Our flexible and affordable manufacturing data acquisition system is designed to be easy to use, integrate with ERP systems, connect to new and legacy machines, along with an exceptional level of customer support. Connect the shop-floor to the top floor in real-time and deliver live and accurate production and process information to any part of your factory. Quickly and proactively respond to alerts for downtime, process conditions, cycle speeds and exceptions. Predict bottlenecks, adapt to any changes in production, prepare for tool changes or insert any late orders instantly with our drag and drop scheduling module. Intuitive and customisable business intelligence reports and dashboards enables informed decisions to be made to streamline production operations, benchmark processes, better control product quality and KPI information informs where Capital Expenditure should be prioritised.

It is time to retire the warn-out clip boards and tedious transcription of critical plant performance data. FactoryTalk® Historian software captures operational process data from multiple sources at lightning speed. You gain a supreme level of supervisory control, performance monitoring and quality assurance with robust FactoryTalk Historian software that can scale from machine to enterprise. Reliably recording time-series records at this pace would be impossible, even for your most caffeinated plant-floor record keeper. FactoryTalk Historian dashboards take that work off your hands. Plus, the added confidence in forecasting trends with reliable data will generate new level of productivity. With FactoryTalk Historian Site Edition (SE), data across your plant and enterprise can’t hide. Redundancy and high availability ensures continuous access to key plant data.

AI-powered smart manufacturing platform. Connect your people, assets, and processes to make your operations smarter with predictive and generative AI. Seamlessly connect people, assets, and systems in one ecosystem for reliable execution, high-speed automation, and anticipation of events. Next-generation predictive and generative intelligence are built into SymphonyAI solutions to reduce machine faults, cut downtime, decrease maintenance budgets, improve energy efficiency, and optimize plant performance. SymphonyAI’s Smart Manufacturing platform translates data into actionable insights, giving you comprehensive, real-time visibility into business and plant operations with predictive intelligence spanning from individual components to entire enterprises

Tervene supports organizations' daily operations control. Our connected worker platform empowers frontline teams and top management to reach operational excellence with stronger daily management, collaboration and problem-solving processes. Manufacturing and operation leaders such as Safran, Mars Wrigley, Lactalis, Siemens, Cascades and many SMBs digitized their management practices with our help: Gemba walks, daily checks, audits, inspections, operational meetings, digital procedures. Tools: - Knowledge Center (retain & share knowledge) ; - System Audit (conduct inspections) ; - Floor Toor/Gemba Walks (control operations) ; - Task Manager (get tasks done) ; - Meeting (run better meetings) ; - Improvement (manage improvement); - Dashboard (monitor management performance).

This comprehensive collection of services helps you operate safely, optimize asset reliability and improve process capabilities with Emerson’s Syncade software. Use these lifecycle services to meet your plant’s specific and comprehensive needs, and to address your operational and business imperatives and challenges. Get 24/7/365 technical support, software updates, and proactive information for your Syncade Suite. Extended interface support provides fast-track software updates to custom components to help ensure your application remains viable and functional. The Resident Engineer service places a specialized engineer in your plant for a time duration based on your need. Emerson's extended environment support service is an add-on option to guardian support for your Syncade system environment. Easily update your system with the latest software. Make a smart investment with Emerson's in-person or virtual training services.

Unlike backwards-looking resource planning systems, FactoryMRI® helps you focus ahead-putting you in complete control of your manufacturing operation. Its browser-based managerial dashboard helps you improve plant performance and uncover problems while you still have time to solve them. View and update data for upstream and downstream manufacturing processes. To ensure a successful implementation—and your company’s success—every FactoryMRI® solution includes application engineering and six-sigma black belt/lean manufacturing consulting services including: plant configuration/ modification, superior project management, training, custom reporting, and follow-up meetings.

Connect the virtual and real worlds with the Dassault Systèmes 3DEXPERIENCE® platform to Collaborate, Model, Optimize and Perform operations. Define the plant layout, flow, assets and resources needed to produce products efficiently and in a safe environment. Enrich the product and resource definition; define and validate a process plan and create work instructions to meet production goals. Supply Chain Planning & Optimization across all planning horizons; gain visibility with planning and scheduling to minimize disruptions. Transform global production operations to achieve and sustain operational excellence with Manufacturing Operations Management. Create, manage, and govern operational processes on a global scale.

Unlock possibility and build a better future with tools that help you align production and operations with business objectives. Our solutions provide speed and flexibility, enabling you to standardize operational processes and remain safety-focused across your enterprise. As a result, you’ll eliminate inefficiencies, maximize profitability, and empower your teams. The AVEVA Operations Control solution empowers operations teams with the software necessary for modern industrial operations and offers a consistent method of connecting teams across the business. A unifying multi-dimensional information model to aggregate data from multiple sources and provide context for use with reporting/ dashboard tools. Improve plant performance in near real-time by enabling rich analytics in your BI tool on industrial data. Maximize profitability, flexibility, quality, and compliance in manufacturing by digitally managing the rules and information for all operational activities and plant events.

ShopVue is a proven manufacturing execution software (MES) solution. For over 30 years, forward-thinking manufacturers have relied on us to optimize their operations. Leverage Industry 4.0 on your shop floor. With the suite of tools provided by ShopVue, you’ll have a bird’s-eye view of your manufacturing operations — with real-time reporting and paperless technology. Take control of your plant floor labor data and make production process improvement decisions based on facts, not estimates. Eliminate paper throughout your whole factory, saving time and improving accuracy across all manufacturing operations. From production job start to finish, ShopVue helps you track every step in the line, revealing mission-critical manufacturing data that keeps your plant floor humming. Connect directly to your machine controls and get 100% accurate status and performance information with minimal effort.