Audience

Designed specifically for food, beverage and CPG manufacturers of all sizes. Supports continuous improvement and productivity improvements for frontline production, quality and maintenance operators, technicians, supervisors and management.

About QAD Redzone

Redzone has taken the food, beverage, and CPG manufacturing markets by storm with a digital production system that was purpose built for lean manufacturing and continuous improvement. By empowering frontline workers as their productivity engine, customers regularly post and sustain 30+% productivity uplifts following their first 90-day deployment.

Typical Outcomes:
- Rapid double-digit productivity improvements
- A collaborative workforce engagement system that reduces turnover
- A culture of continuous improvement driven by your workers and sustained over the long term

With specific modules for production, quality and maintenance all built on a social/mobile platform for everyone-to-everyone collaboration, you'll connect all levels of the business to catch concerns before they become issues and get them fixed!

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Pricing

Free Trial:
Free Trial available.

Integrations

API:
Yes, QAD Redzone offers API access
See Integrations

Ratings/Reviews - 1 User Review

Overall 4.0 / 5
ease 5.0 / 5
features 5.0 / 5
design 4.0 / 5
support 5.0 / 5
More Reviews Write a Review

Company Information

QAD
Founded: 1979
United States
rzsoftware.com

Videos and Screen Captures

Play Video Plantwide Overview Dashboard to Manage your entire facility from a birds' eye view of area or line. "Manage by exception" with clear indication that a line is winning (green), off target but within threshold (orange) or losing (red) against target. OEE Dashboard - main view for operators to monitor OEE to know whether they are winning (green) or losing (red) on an hour by hour basis. Note the highly visual red "Problem" indicating that a report is required and is still outstanding. Multi-media chat communications including marked up photo (or video) with video-conferencing view in the foreground. Note that chats are translated so senders type in their chosen language and readers read in theirs. High level quality inspection by line dashboard showing whether a required check was completed (green), failed (red) or missed (black) with orange indicating an SPC violation. Each can be drilldown into to show the details and notes. Maintenance pareto dashboard showing top losses by downtime category including lost time, product and value. Note the highly visual orange frame indicating that the red problem needs to be reported and remains until completed.board Example of the many continuous improvement or lean manufacturing tools such as this fishbone diagram digitized for effective root cause analysis.
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Product Details

Platforms Supported
Cloud
iPhone
iPad
Training
Documentation
Live Online
Webinars
In Person
Support
Phone Support
Online

QAD Redzone Frequently Asked Questions

Q: What kinds of users and organization types does QAD Redzone work with?
Q: What languages does QAD Redzone support in their product?
Q: What kind of support options does QAD Redzone offer?
Q: What other applications or services does QAD Redzone integrate with?
Q: Does QAD Redzone have an API?
Q: Does QAD Redzone have a mobile app?
Q: What type of training does QAD Redzone provide?
Q: Does QAD Redzone offer a free trial?
Q: What pricing for support is available for QAD Redzone?
Q: What pricing for training is available for QAD Redzone?

QAD Redzone Product Features

Equipment Maintenance

Dispatch Management Supported
Equipment Tracking Supported
Job Management Supported
Maintenance Scheduling Supported
Work Order Management Supported
Customer Database Not Supported
Inventory Control Not Supported
Warranty Tracking Not Supported

Gamification

Collaboration Tools Supported
Goal Setting / Tracking Supported
Leaderboards / Activity Tracking Supported
Performance Metrics Supported
Badge Management Not Supported
Contest Management Not Supported
Feedback Management Not Supported
For Call Centers Not Supported
For Developers Not Supported
For Education Not Supported
For Onboarding Not Supported
For Sales Not Supported
Rewards Management Not Supported

Inspection

Dispatch Management Supported
Equipment Tracking Supported
Photos In Reports Supported
Print on Site Supported
Report Templates Supported
Speech Recognition Supported
Appointment Management Not Supported
Customer Database Not Supported
Subcontractor Management Not Supported

Manufacturing Execution

Document Management Supported
Forecasting Supported
Quality Control Supported
Resource Management Supported
Quote Management Not Supported
Supplier Management Not Supported
Supply Chain Management Not Supported
Traceability Not Supported

OEE

Benchmarking Supported
Cost Tracking Supported
Downtime Tracking Supported
Historical Reporting Supported
Performance Metrics Supported
Quality Control Supported
Real Time Reporting Supported
Root Cause Analysis Supported
Trend Analysis Supported
Work Order Management Supported

Quality Management

Audit Management Supported
Complaint Management Supported
Compliance Management Supported
Corrective and Preventive Actions (CAPA) Supported
Defect Tracking Supported
Document Control Supported
Equipment Management Supported
Maintenance Management Supported
ISO Standards Management Not Supported
Risk Management Not Supported
Supplier Quality Control Not Supported
Training Management Not Supported

SPC

Corrective Actions (CAPA) Supported
Data Entry Supported
Data Linking Supported
Data Management Supported
Excel Loader Supported
Job Management Supported
OPC Data Collection Supported
Performance Metrics Supported
Point-of-Production Analysis Supported
Real Time Data Collection Supported
Regulatory Compliance Supported

QAD Redzone Verified User Reviews

Write a Review
  • Clint B.
    Continuous Improvement Coordinator
    Used the software for: 1-2 Years
    Frequency of Use: Daily
    User Role: User, Administrator
    Company Size: 100 - 499
    Design
    Ease
    Features
    Pricing
    Support
    Probability You Would Recommend?
    1 2 3 4 5 6 7 8 9 10

    "I love using Redzone at work!"

    Posted 2019-10-19

    Pros: Too many to list seriously... As the article mentioned, real time tracking. You are able to get in front of issues before they become serious. In the past we weren't able to review data until the next day. They have a chat feature on the application so all workers are able to communicate back and forth, from the processing side to the finished product side. Paperless quality checks!! Everything is done on an iPad that stays in the area with the worker. It has made my work life so much easier. The support team is very responsive and actually helpful. Oh Redzone does most of the items this article did not have checked. They have a bench marking system, it tracks real time losses (downtime) refreshes every 60 seconds. You can see what the OEE is for the week, day, line, machine center, shift, & run. They even have a knowledge base system built into the program for any questions you might have during your shift.

    Cons: I feel like some items need to be added or improved. However they usually have 3-4 updates a year adding things that are needed. No Maintenance program yet, they are beta testing though. The system is engineered around sensor counts mainly, in a processing or a bulk area all counts would have to be put in manually for productivity.

    Overall: If your company tracks OEE and Losses, and looking for an automated system... you'd be crazy not to contact Redzone. My plant has been doing TPM for almost 20 years, and we still had an OEE increase of 6% in the first year of Redzone.

    Read More...
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