ProCAST
Your first off-tool parts are finally available, only for you to realize they contain pinholes, shrinkage, or hot spots. With your deadline staring you in the face, you can either ship the parts and undoubtedly deal with an unhappy customer or go back to the design stage and try to identify the problem, correct it, and hope it is finally free from defects. And because the trial period in the casting development schedule is underestimated, it is imperative to get your gating design to be robust against process variations before arriving at the testing phase. With ESI ProCAST you can cast your parts right the first time, every time –meeting your deadlines and never wasting money on scrap parts or late redesigns. For decades, customers have relied upon ProCAST as their go-to tool for the casting basics – filling, solidification, and porosity prediction. With its finite element technology, it also predicts complex issues like deformations and residual stresses.
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SOLIDCast
SOLIDCast Casting Simulation software is the world's most popular pc-based solidification modeling system and cast design software used in the casting industry. SOLIDCast is developed after analyzing and focusing on the real time issues & problems when designing and making solid casts. Unlike other software engineers who come from academic backgrounds, the software engineers who develop this Casting Simulation software have actual experience in foundries and casting industry. They have been applying their experience since 1985 to improve SOLIDCast Casting Simulation software and SOLIDCast family of products. Their combined experience in Software engineering and foundries has made SOLIDCast the most practical software for the casting industry. Thermal changes caused by heat transfer in the solidification process of casting can be modeled using SOLIDCast Casting Simulation software.
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PoligonSoft
Professional tools for modeling and optimizing metal casting processes with the ability to predict the formation of defects in cast parts.
- Filling Dynamics
- Macro and Microporosity
- Residual Stresses
- Deformations and Warping
- Cracks (Hot and Cold)
- Hydrostatic Pressure
- Mold Wear
- Slag Formation
PoligonSoft provides reliable simulations that prevent waste and costly redesigns, allowing manufacturers to "get it right" the first time.
The core of PoligonSoft includes three calculation systems: hydrodynamic, thermal, and stress. Along with a set of additional options, it allows the simulation of all traditional casting technologies and many special processes.
At PoligonSoft, all stages of the casting production process can be sequentially simulated: mold heating, mold filling with molten mass, solidification on the bench or in the thermostat, extraction of the cast part from the mold, cutting of the feeding system and risers, etc.
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JSCAST
The closest to reality results in all your casting processes such as sand casting, pressure die casting, investment casting, lost foam, and tilt casting is now in Turkey with JSCAST® casting simulation. With its proven results, JSCAST® guarantees your success in casting. In JSCAST®, you can use all processors in your computer (CPU) at no additional cost. With our tried-and-true approach to casting and process design, we offer brand-new techniques as well as known rules to support your competition in today's global market. In the designs you create with JSCAST® casting simulation; forming a casting with the correct geometry to adapt to the flow of the liquid metal; optimal runner, runner gates, overflows, cooling or thermal regulation line placements; if needed, use of squeeze pin, vacuum channels or placement of vent holes and chiller in iron casting; you will be profitable by deciding from the very beginning the improvements.
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