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About

Operator Systems delivers a fast and flexible, standardized solution focused on solving business challenges specific to manufacturing companies. It provides easy-to-implement and easy-to-maintain solutions such as OEE, SPC, Quality Control and others. At Operator Systems, we follow the Industry 4.0 technology including IIoT, Predictive analytics and cloud computing to help our customers to improve effectiveness and competitiveness. Some of our clients are world-recognized leaders and innovators. Our customers are our best testimonials. Operator Systems has helped some of the largest manufacturing companies in the world, such as Continental, IKEA Industries (30+ production sites), Amcor and OSTP. We have more than 130 worldwide implementations. Production management with the use of intelligent systems and special software is becoming a hallmark of modern companies that want to maximize efficiency, thus achieving considerable profit and customer and contractor satisfaction.

About

Redzone has taken the food, beverage, and CPG manufacturing markets by storm with a digital production system that was purpose built for lean manufacturing and continuous improvement. By empowering frontline workers as their productivity engine, customers regularly post and sustain 30+% productivity uplifts following their first 90-day deployment. Typical Outcomes: - Rapid double-digit productivity improvements - A collaborative workforce engagement system that reduces turnover - A culture of continuous improvement driven by your workers and sustained over the long term With specific modules for production, quality and maintenance all built on a social/mobile platform for everyone-to-everyone collaboration, you'll connect all levels of the business to catch concerns before they become issues and get them fixed!

Platforms Supported

Windows Not Supported
Mac Not Supported
Linux Not Supported
Cloud Not Supported
On-Premises Not Supported
iPhone Not Supported
iPad Not Supported
Android Not Supported
Chromebook Not Supported

Platforms Supported

Windows Not Supported
Mac Not Supported
Linux Not Supported
Cloud Supported
On-Premises Not Supported
iPhone Supported
iPad Supported
Android Not Supported
Chromebook Not Supported

Audience

Manufacturing companies in need of a solution to streamline operations, leverage resources and increase profit margins

Audience

Designed specifically for food, beverage and CPG manufacturers of all sizes. Supports continuous improvement and productivity improvements for frontline production, quality and maintenance operators, technicians, supervisors and management.

Support

Phone Support Not Supported
24/7 Live Support Not Supported
Online Not Supported

Support

Phone Support Supported
24/7 Live Support Not Supported
Online Supported

API

Offers API Not Supported

API

Offers API Supported

Screenshots and Videos

Screenshots and Videos

Pricing

No information available.
Free Version Not Supported
Free Trial Not Supported

Pricing

No information available.
Free Version Not Supported
Free Trial Supported

Reviews/Ratings

Overall 0.0 / 5
ease 0.0 / 5
features 0.0 / 5
design 0.0 / 5
support 0.0 / 5

This software hasn't been reviewed yet. Be the first to provide a review:

Review this Software

Reviews/Ratings

Overall 4.0 / 5
ease 5.0 / 5
features 5.0 / 5
design 4.0 / 5
support 5.0 / 5

Pros & Cons from Real Users

Pros

  • Too many to list seriously... As the article mentioned, real time tracking. You are able to get in front of issues before they become serious. In the past we weren't able to review data until the next day. They have a chat feature on the application so all workers are able to communicate back and forth, from the processing side to the finished product side. Paperless quality checks!! Everything is done on an iPad that stays in the area with the worker. It has made my work life so much easier. The support team is very responsive and actually helpful. Oh Redzone does most of the items this article did not have checked. They have a bench marking system, it tracks real time losses (downtime) refreshes every 60 seconds. You can see what the OEE is for the week, day, line, machine center, shift, & run. They even have a knowledge base system built into the program for any questions you might have during your shift.

Cons

  • I feel like some items need to be added or improved. However they usually have 3-4 updates a year adding things that are needed. No Maintenance program yet, they are beta testing though. The system is engineered around sensor counts mainly, in a processing or a bulk area all counts would have to be put in manually for productivity.

Training

Documentation Not Supported
Webinars Not Supported
Live Online Not Supported
In Person Not Supported

Training

Documentation Supported
Webinars Supported
Live Online Supported
In Person Supported

Company Information

Operator Systems
Founded: 2004
Denmark
operatorsystems.pl/

Company Information

QAD
Founded: 1979
United States
rzsoftware.com

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ProShop

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EZ-GO Platform

EZ-GO Platform

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True Opportunity

True Opportunity

HAGEN & Company

Categories

OEE Supported

Categories

Connected Worker Supported
Gamification Supported
Inspection Supported
OEE Supported
Quality Management Supported
SPC Supported

Manufacturing Execution Features

Document Management Supported
Forecasting Not Supported
Quality Control Supported
Quote Management Not Supported
Resource Management Supported
Supplier Management Supported
Supply Chain Management Supported
Traceability Supported

OEE Features

Benchmarking Supported
Cost Tracking Supported
Downtime Tracking Supported
Historical Reporting Supported
Performance Metrics Supported
Quality Control Supported
Real Time Reporting Supported
Root Cause Analysis Supported
Trend Analysis Supported
Work Order Management Supported

Manufacturing Execution Features

Document Management Supported
Forecasting Supported
Quality Control Supported
Quote Management Not Supported
Resource Management Supported
Supplier Management Not Supported
Supply Chain Management Not Supported
Traceability Not Supported

OEE Features

Benchmarking Supported
Cost Tracking Supported
Downtime Tracking Supported
Historical Reporting Supported
Performance Metrics Supported
Quality Control Supported
Real Time Reporting Supported
Root Cause Analysis Supported
Trend Analysis Supported
Work Order Management Supported

Equipment Maintenance Features

Customer Database Not Supported
Dispatch Management Supported
Equipment Tracking Supported
Inventory Control Not Supported
Job Management Supported
Maintenance Scheduling Supported
Warranty Tracking Not Supported
Work Order Management Supported

Gamification Features

Badge Management Not Supported
Collaboration Tools Supported
Contest Management Not Supported
Feedback Management Not Supported
For Call Centers Not Supported
For Developers Not Supported
For Education Not Supported
For Onboarding Not Supported
For Sales Not Supported
Goal Setting / Tracking Supported
Leaderboards / Activity Tracking Supported
Performance Metrics Supported
Rewards Management Not Supported

Inspection Features

Appointment Management Not Supported
Customer Database Not Supported
Dispatch Management Supported
Equipment Tracking Supported
Photos In Reports Supported
Print on Site Supported
Report Templates Supported
Speech Recognition Supported
Subcontractor Management Not Supported

Quality Management Features

Audit Management Supported
Complaint Management Supported
Compliance Management Supported
Corrective and Preventive Actions (CAPA) Supported
Defect Tracking Supported
Document Control Supported
Equipment Management Supported
ISO Standards Management Not Supported
Maintenance Management Supported
Risk Management Not Supported
Supplier Quality Control Not Supported
Training Management Not Supported

SPC Features

Corrective Actions (CAPA) Supported
Data Entry Supported
Data Linking Supported
Data Management Supported
Excel Loader Supported
Job Management Supported
OPC Data Collection Supported
Performance Metrics Supported
Point-of-Production Analysis Supported
Real Time Data Collection Supported
Regulatory Compliance Supported

Integrations

Sockeye Not Supported

Integrations

Sockeye Supported
Claim Operator Systems and update features and information
Claim Operator Systems and update features and information
Claim QAD Redzone and update features and information
Claim QAD Redzone and update features and information