Best Casting Simulation Software in Europe

Professional tools for modeling and optimizing metal casting processes with the ability to predict the formation of defects in cast parts. - Filling Dynamics - Macro and Microporosity - Residual Stresses - Deformations and Warping - Cracks (Hot and Cold) - Hydrostatic Pressure - Mold Wear - Slag Formation PoligonSoft provides reliable simulations that prevent waste and costly redesigns, allowing manufacturers to "get it right" the first time. The core of PoligonSoft includes three calculation systems: hydrodynamic, thermal, and stress. Along with a set of additional options, it allows the simulation of all traditional casting technologies and many special processes. At PoligonSoft, all stages of the casting production process can be sequentially simulated: mold heating, mold filling with molten mass, solidification on the bench or in the thermostat, extraction of the cast part from the mold, cutting of the feeding system and risers, etc.

SOLIDCast Casting Simulation software is the world's most popular pc-based solidification modeling system and cast design software used in the casting industry. SOLIDCast is developed after analyzing and focusing on the real time issues & problems when designing and making solid casts. Unlike other software engineers who come from academic backgrounds, the software engineers who develop this Casting Simulation software have actual experience in foundries and casting industry. They have been applying their experience since 1985 to improve SOLIDCast Casting Simulation software and SOLIDCast family of products. Their combined experience in Software engineering and foundries has made SOLIDCast the most practical software for the casting industry. Thermal changes caused by heat transfer in the solidification process of casting can be modeled using SOLIDCast Casting Simulation software.

Applied early in the product development lifecycle, Inspire accelerates the creation, optimization, and study of innovative, structurally efficient parts and assemblies through collaboration. Inspire's award winning user experience for geometry creation and modification can be learned in just a few hours, and delivers dependable Altair solver power. Structural analysis with the speed and accuracy of Altair® SimSolid®, as independently validated by NAFEMS, provides the ability to analyze large assemblies and complex parts. Dynamic motion simulation, including loads extraction, using the reliable multi-body systems analysis of Altair® MotionSolve®. The industry standard for structural efficiency, topology optimization by Altair® OptiStruct®, for the generative design of practical, viable, and manufacturable geometry. Inspire enables both simulation analysts and designers to perform what-if studies faster, easier, and above all earlier, encouraging collaboration.

Optimize product designs and reduce time to market with FLOW-3D, a highly-accurate CFD software that specializes in solving transient, free-surface problems. FLOW-3D‘s complete multiphysics suite includes our state-of-the-art postprocessor, FlowSight. FLOW-3D provides a complete and versatile CFD simulation platform for engineers investigating the dynamic behavior of liquids and gas in a wide range of industrial applications and physical processes. FLOW-3D focuses on free surface and multi-phase applications, serving a broad range of industries including microfluidics, bio-medical devices, water civil infrastructure, aerospace, consumer products, additive manufacturing, inkjet printing, laser welding, automotive, offshore, energy and automotive. A uniquely powerful, multiphysics tool, FLOW-3D provides the functionality, ease-of-use and power that helps engineers advance their modeling objectives.

Your first off-tool parts are finally available, only for you to realize they contain pinholes, shrinkage, or hot spots. With your deadline staring you in the face, you can either ship the parts and undoubtedly deal with an unhappy customer or go back to the design stage and try to identify the problem, correct it, and hope it is finally free from defects. And because the trial period in the casting development schedule is underestimated, it is imperative to get your gating design to be robust against process variations before arriving at the testing phase. With ESI ProCAST you can cast your parts right the first time, every time –meeting your deadlines and never wasting money on scrap parts or late redesigns. For decades, customers have relied upon ProCAST as their go-to tool for the casting basics – filling, solidification, and porosity prediction. With its finite element technology, it also predicts complex issues like deformations and residual stresses.

MAGMASOFT ® is a comprehensive and effective optimization tool for improving metal casting quality, optimizing process conditions, and reducing production costs. Consequently utilizing the methodology of virtual Design of Experiments and Autonomous Optimization, robust process parameters and optimized casting layouts can be established for all cast materials and processes including heat treatment and melt metallurgy – efficiently and comprehensively at the same time. By means of autonomous engineering™, simulations with MAGMASOFT ® can be used in an automated virtual test plan to pursue different quality and cost objectives simultaneously. Broad knowledge and tangible hands-on instructions/measures are generated considering design and process conditions for mold filling, solidification, and cooling. The range of results comprises residual stresses and distortion, microstructure formation, and local properties.

Metal casting is involved in many products that we use on a daily basis. This crucial manufacturing process has the potential to waste a lot of time and resources if not planned or optimized correctly. However, these issues can be solved by performing a casting simulation with Click2Cast. Click2Cast is the easy-to-use casting simulation software from SolidThinking. It helps designers and engineers understand how their products will be cast before spending a lot of time or money on the iteration process. Click2Cast even includes pre-determined 5-step casting templates. Simulation early in the design process helps organizations ensure that they are meeting all of their rigorous safety, quality, and performance standards. It also helps users understand how parts can be optimized for the most cost-effective operations.

The closest to reality results in all your casting processes such as sand casting, pressure die casting, investment casting, lost foam, and tilt casting is now in Turkey with JSCAST® casting simulation. With its proven results, JSCAST® guarantees your success in casting. In JSCAST®, you can use all processors in your computer (CPU) at no additional cost. With our tried-and-true approach to casting and process design, we offer brand-new techniques as well as known rules to support your competition in today's global market. In the designs you create with JSCAST® casting simulation; forming a casting with the correct geometry to adapt to the flow of the liquid metal; optimal runner, runner gates, overflows, cooling or thermal regulation line placements; if needed, use of squeeze pin, vacuum channels or placement of vent holes and chiller in iron casting; you will be profitable by deciding from the very beginning the improvements.

AnyCasting Software is a top-tier casting simulation program, for over 20 years. Currently, we are working with companies manufacturing automobiles, ships, heavy material industries, and electronic manufacturing companies having sold over 600 copies worldwide solving and providing technical consulting for projects over 470 times all over the world. AnyCasting provides stress analysis, which can help users simulate deformation and heat and stress analysis. It also provides automatic mold designing while being able to help users create the most optimal mold design. Some of the satisfied customers domestically include Hyundai Motors, Hyundai Heavy Industries, Samsung Electronics, LG Electronics, and more. Easily identify the location of gas defects caused by the isolation of air during the filling and flow process of the melt. Our software locates gas defects by comparing the pressure of air versus the pressure of the melt.

SoftCAST™ is a multi-award-winning metal-casting-simulation software package for foundries and investment-casting facilities. SoftCAST™ allows engineers to simulate the behavior of the casting process during manufacture, which is often used to predict, in a virtual world, potential casting defects and quality issues within the cast part. The design modules in SoftCAST™ facilitate the easy development of both new products and new processes, and it provides options for the optimization of existing products and processes. The SoftCAST™ program is suitable for mass production, batch production, and jobbing lines. It has the capability to simulate a variety of casting complexities, including single- and multi-cavity mold designs, low to very high-weight castings, and cast sections whose thickness has no limit. The major differentiator between SoftCAST™ and our competitors’ products is that not only is SoftCAST™ a simulation program but it also has its own method design modules.

Capture the power of natural solidification thermal analyses within an affordable and capable software package. CAPlite features a step-by-step graphical interface, making it ideal even for those not experienced in casting software. Starting with a CAD design, CAPlite guides you through every step, from meshing to post-processing. Natural solidifications are effective thermal simulation that gives results within minutes. From die casting to sand casting, CAPlite can identify problems for all casting types. The simplicity of natural solidifications enables them to augment your entire casting operation at every stage: design risers, gating, and chill configurations to identify defects, or simply help visualize the otherwise abstract process of solidification. CAPlite comes with the power of natural solidifications plus more to give you the tools you need to improve your castings at a fraction of the cost.

Enhance your product design with simulation and analysis to reduce costly physical prototyping while increasing your products' durability, reliability, and safety. Using digital prototypes to understand how your designs perform in real-world conditions is vital to your product development process. Creo Simulation is designed uniquely for the engineer. It comes complete with structural, thermal, and vibration analysis solutions and a comprehensive set of finite elements analysis (FEA) capabilities. With Creo Simulation, you can analyze and validate the performance of your 3D virtual prototypes before you make the first part. We offer flexible and unique simulation solutions for our customers. Utilize this section to gain insights into what we offer to fit your needs. If you have any questions about our tool stack, feel free to contact a Creo representative.

A quick and easy casting simulation software that will help you start simulating your castings in no time. NovaOne is NovaCast’s elementary collection of casting simulation tools, streamlined to meet the essential demands of specific processes. NovaOne is a slim version of our premium casting simulation system, NovaFlow&Solid.NovaOne Gravity is an innovative casting process simulation tool that simulates mold filling and solidification. With NovaOne Gravity, you can simulate gravity sand casting, gravity permanent mold, and lost wax method. NovaOne HPD can simulate both cold- and hot-chamber methods. It is possible to simulate more or less all commercial materials used for high-pressure die casting like aluminum alloys and zinc alloys.

The software makes it possible to quickly and accurately analyze your manufacturing process, from the initial casting to the end of solidification. Thus, you anticipate manufacturing defects allowing you to produce high-quality components and reduce the prototyping phase. In extremely competitive and ever-changing markets, simulation is now an essential step in the development cycle of high-value cast parts. THERCAST® offers a complete and modular solution which will be able to provide you with valuable support for the production of ingots, castings or even continuous casting. THERCAST® integrates liquid/solid thermomechanical coupling involved in material transformation. With this implementation, you can study all types of phenomena: ladle and tundish flow, primary and secondary cooling, deformation in contact with rollers and spray-induced cooling. THERCAST® offers a multilingual graphical interface and a business-oriented work environment.