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Removing PCB edges

Tom Hunter
2019-07-08
2021-02-01
  • Tom Hunter

    Tom Hunter - 2019-07-08

    I have already built the relay computer and it is fully functional. Unfortunately the lower right corner got damaged during shipping. Luckily though the damage is confined to the scored/perforated edge Joe told me is meant to be broken off.

    Has anyone here tried to snap this edge off after having assembled the board. I wouldn't hesitate too much on an empty board - worst case I would buy a new one, but with a fully assembled board considering the amount of work and cost of components I am very reluctant.

    Thanks
    Tom Hunter

     
  • Francis Bauer

    Francis Bauer - 2019-07-08

    The board I got didn't have any extra edges. Depending on how big the section in question is, you can use sandpaper, file and/or a dremel grinding wheel to remove the rough edge or at least weaken it before trying to snap it. Granted this will generate some PCB fiberglass dust so take precautions like a dust mask and covering up surfaces to keep the dust from spreading.

     
  • Jim Bailey

    Jim Bailey - 2020-12-06

    I recently did this... it's not bad. Assuming you board is the same as mind with the "extra" area to be removed should have already been scored top and bottom.

    I just used a set of heavy duty pliers (for better leverage and control), and griped the part to be removed near (but not at) the scoring. Then I applied a LIGHT bit of pressure rotating it up and then down, starting at the top of the board. I continue to do this going down the board repeating this every 1-2 inches. You will hear a small crackle sound as the fiberglass breaks. Once I got to the bottom, I start back at the top and bent it a bit more continuing down. Eventually it broke nice and cleanly.

     

    Last edit: Jim Bailey 2020-12-06
  • Joe Allen

    Joe Allen - 2021-01-20

    Just FYI, those edges are not in the design package I send to the fab house. I think the board must be close the panel size, so they just left them on, or something.

     
  • Jim Bailey

    Jim Bailey - 2021-02-01

    The left and right edges are only about 1/4" wide with what look to be registration or mounting holes on the top and bottom of each strip. So I suspect you are right about its being close to the panel size.

    Lucky it's really not hard to remove if someone wants to.

     

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