On Sep 14, 2007, at 5:32 AM, Miles Colman wrote:

Data Size:    1049016 Bytes

That's too big to use the normal "katinstall 100000":  0x100000 = 1,048,576 bytes

You'll need to either reduce your kernel's size a bit (maybe more modules, less builtin) or else use more flash space to store it, which means changing the flash map in linux too then.  Making your kernel image smaller will be easier.